For more than 40 years, SJF Material Handling, Inc. has helped manufacturers and distributors design storage systems that support real-world operations, not just theoretical layouts. One thing has become clear heading into 2026 - storage systems can no longer be designed only for today’s needs.
Warehouses, distribution centers, and manufacturing facilities are increasingly planning for automation, even if automation is not part of the initial project. As a result, pallet rack, cantilever rack, and warehouse storage systems must now be automation-ready from day one.
This shift is changing how storage is engineered, installed, and evaluated.
From “Future Automation” to Intentional Design
In recent years, many facilities viewed automation as a future phase. Storage systems were installed for manual operation, with the assumption that automation could be added later.
In 2026, that approach is becoming far less common.
Customers are planning facilities with:
- Autonomous Mobile Robots (AMRs)
- Automated forklifts and pallet movers
- Vision-guided vehicles
- Conveyor and sortation systems
- Hybrid environments where people and automation operate together
At SJF, we are seeing more projects where automation is not installed immediately, but the storage infrastructure is designed to support it from the start.
What “Automation-Ready” Storage Really Means
Automation-ready storage is not about installing robots today. It is about building precision and flexibility into the storage system so future upgrades are possible without major rework.
Precision Installation and Tighter Tolerances
Automation depends on consistency. Automated equipment relies on repeatable positions, predictable clearances, and accurate alignment.
In 2026, storage systems increasingly require:
- More precise beam elevations
- Uprights that are plumb and square
- Consistent spacing throughout aisles
These factors matter less for manual forklifts and significantly more for automated systems.
Aisle Widths Designed with the Future in Mind
Traditional aisle widths were often based solely on forklift turning radius. Automated vehicles introduce additional considerations, including navigation accuracy, sensor clearance, and predictable travel paths.
Designing aisle widths correctly upfront helps avoid:
- Reconfiguring rack later
- Reducing storage capacity to create clearance
- Operational disruptions during retrofits
This is now a common discussion early in storage layout planning.
Beam Elevations Beyond Pallet Height
Beam spacing has traditionally been driven by pallet height and load requirements. Automation adds another layer.
Automated equipment may require:
- Clear sensor line-of-sight
- Consistent fork engagement zones
- Additional clearance for automated placement and retrieval
In 2026, beam elevations are increasingly planned with future automation compatibility in mind, even when operations remain manual in the short term.
Used Rack and Automation Readiness
SJF specializes in both new and used storage systems, and we are seeing clear changes in how used rack is evaluated.
Automation-ready projects demand:
- Straighter, more consistent uprights
- Verified load capacities
- Careful inspection and refurbishment
- Compatibility across components
Used rack is still a smart investment, but in 2026 it must meet higher expectations when automation is part of the long-term plan.
Why Retrofitting Storage for Automation Is Risky
Many facilities that delay automation planning face costly challenges later, including:
- Replacing uprights that do not meet tolerance requirements
- Adjusting beam elevations across entire rack systems
- Modifying aisle widths and traffic flow
- Downtime and operational disruption
Designing storage systems with automation in mind from the beginning helps reduce these risks and protects long-term flexibility.
Storage as Infrastructure, Not Just Equipment
One of the biggest mindset shifts we see in 2026 is how companies view storage systems.
Pallet rack and cantilever rack are no longer treated as static equipment. They are now viewed as core infrastructure that must support evolving material flow, including automation, growth, and process changes.
This is why more projects involve:
- Engineering input earlier in the process
- Layouts designed for adaptability
- Storage systems that support multiple operational phases
Planning Storage the Right Way in 2026
Automation-ready storage starts with asking the right questions early:
- Will this rack layout support future automation?
- Are aisle widths and beam elevations flexible?
- Does the rack quality meet long-term requirements?
- Can this system adapt as operations change?
At SJF Material Handling, we help customers answer these questions before equipment is ordered, not after problems arise.
Looking Ahead
In 2026, the most successful facilities are not rushing into automation. They are planning for it intelligently.
Automation-ready storage systems allow businesses to:
- Protect their investment
- Reduce future retrofit costs
- Keep operational options open
- Scale at their own pace
Designing storage systems with this mindset is no longer optional. It is becoming the standard.